
B-TECH-M-TECH-INTEGRATED-DUAL-DEGREE in Metallurgical Engineering at Indian Institute of Technology (BHU) Varanasi


Varanasi, Uttar Pradesh
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About the Specialization
What is Metallurgical Engineering at Indian Institute of Technology (BHU) Varanasi Varanasi?
This Metallurgical Engineering program at IIT BHU focuses on the science and engineering of metals, alloys, and advanced materials. It covers their extraction, processing, characterization, and application, addressing critical needs in India''''s growing manufacturing, automotive, aerospace, and energy sectors. The dual degree structure offers a deeper dive into research and specialized areas.
Who Should Apply?
This program is ideal for high-achieving JEE Advanced qualifiers passionate about materials science and its industrial applications. Fresh graduates aspiring to R&D roles, manufacturing excellence, or advanced material development in Indian industries will find this valuable. It suits those keen on understanding materials from an atomic level to large-scale production.
Why Choose This Course?
Graduates can expect diverse career paths in core industries like Tata Steel, Hindalco, SAIL, and DRDO. Entry-level salaries typically range from INR 7-12 LPA, growing significantly with experience. Roles include process engineer, materials scientist, R&D engineer, and quality control. The M.Tech component prepares for advanced research and leadership in material innovation.

Student Success Practices
Foundation Stage
Build a Strong Mathematical & Scientific Base- (Semester 1-2)
Focus diligently on Engineering Mathematics, Physics, Chemistry, and Computer Programming. Utilize online platforms like NPTEL for conceptual clarity and problem-solving practice relevant to JEE advanced level thinking. A strong foundation here is crucial for understanding advanced material science concepts later.
Tools & Resources
NPTEL, Khan Academy, Local coaching institute materials
Career Connection
Essential for analytical problem-solving in all engineering roles and competitive exams for PSUs.
Engage Actively in Basic Labs- (Semester 1-2)
Pay keen attention to practical sessions in Physics Lab, Chemistry Lab, and Engineering Graphics. Understand the experimental procedures and data interpretation. Seek opportunities to assist professors or seniors in department labs, even for basic tasks, to gain early exposure to research environments.
Tools & Resources
Lab manuals, Departmental research groups, Senior mentors
Career Connection
Develops hands-on skills, experimental design thinking, and reinforces theoretical knowledge for industry and research.
Develop Effective Communication & Professional Ethics- (Semester 1-2)
Actively participate in English for Communication classes, focusing on technical report writing and presentation skills. Understand the Professional Ethics & Human Values curriculum thoroughly. Join college clubs like Toastmasters or debate societies to enhance public speaking and cultivate a strong ethical compass, vital for corporate interactions in India.
Tools & Resources
Toastmasters International (college chapters), College writing centers, Professional ethics case studies
Career Connection
Crucial for interviews, team collaboration, client communication, and ethical decision-making in any professional setting.
Intermediate Stage
Deepen Core Metallurgical Concepts- (Semester 3-5)
Thoroughly grasp subjects like Physical Metallurgy, Thermodynamics of Materials, Mechanical Behavior, and Extractive Metallurgy. Utilize textbooks recommended by faculty and refer to NPTEL courses by IIT professors for deeper understanding. Participate in departmental seminars and discussions to clarify doubts and expand knowledge.
Tools & Resources
Standard textbooks (e.g., Callister, Reed-Hill), NPTEL Metallurgical Engineering courses, Departmental workshops
Career Connection
Forms the bedrock for all core metallurgical engineering roles in R&D, production, and quality control.
Gain Practical Skills through Departmental Labs- (Semester 3-5)
Excel in Metallography Lab, Material Testing Lab, and Iron/Steel Making Lab. Beyond completing experiments, understand the underlying principles and the relevance of each test to industrial quality control and material design. Seek out opportunities for minor projects with professors to apply these lab skills early.
Tools & Resources
Lab equipment, Research papers related to lab techniques, Faculty guidance
Career Connection
Directly applicable skills for roles in material characterization, quality assurance, and R&D in core metallurgical industries.
Explore Industry through Internships/Visits- (Summer after Semester 4 or 5)
Actively seek and complete summer internships at major Indian metallurgical companies (e.g., SAIL, Tata Steel, Hindalco, Midhani) or research institutions (e.g., NML Jamshedpur). If formal internships are scarce, organize industrial visits to understand plant operations and connect classroom learning to real-world scenarios.
Tools & Resources
Training & Placement Cell, LinkedIn, Alumni network, Industry contacts
Career Connection
Provides invaluable exposure, builds a professional network, and often leads to pre-placement offers or project opportunities.
Advanced Stage
Specialize through Electives and Advanced Courses- (Semester 6-8)
Carefully choose Departmental Electives based on career interests (e.g., advanced welding, biomaterials, corrosion engineering). Focus on advanced subjects like Phase Transformations and Materials Characterization. This specialization will be crucial for the M.Tech phase and targeted placements.
Tools & Resources
Departmental elective brochures, Faculty advisors, Advanced research journals
Career Connection
Narrows down career focus, prepares for specific roles in advanced materials, R&D, or specialized manufacturing.
Undertake Significant Projects & Industrial Training- (Semester 6-8)
Engage seriously in the B.Tech project (MT-499) and Industrial Training (MT-399). Select a topic aligned with your M.Tech specialization goals or industry interests. Strive for publishable quality research in your project and make the most of your industrial training by actively participating and networking.
Tools & Resources
Research labs, Faculty mentors, Industry supervisors, Technical writing guides
Career Connection
Enhances problem-solving skills, demonstrates research capability, and often forms the basis for M.Tech dissertation or full-time job roles.
Prepare for Placements & Higher Studies- (Semester 7-8 onwards)
Polish your resume, practice technical interviews, and participate in mock group discussions. Attend workshops conducted by the Training & Placement Cell. For those aiming for further academic pursuits abroad, prepare for GRE/TOEFL. Leverage the M.Tech component to deepen research and present a strong profile for higher positions or Ph.D. applications.
Tools & Resources
Training & Placement Cell, Alumni mentors, Online interview platforms, Career guidance sessions
Career Connection
Securing desirable placements in core metallurgical companies, PSUs, or paving the way for advanced research and international opportunities.
Program Structure and Curriculum
Eligibility:
- Candidates must have secured a rank in JEE (Advanced) and be declared eligible for admission to IITs, along with fulfilling 10+2 (or equivalent) requirements with Physics, Chemistry, and Mathematics.
Duration: 10 semesters / 5 years
Credits: 194 Credits
Assessment: Assessment pattern not specified
Semester-wise Curriculum Table
Semester 1
| Subject Code | Subject Name | Subject Type | Credits | Key Topics |
|---|---|---|---|---|
| MA-101 | Engineering Mathematics – I | Core | 4 | Calculus of one variable, Vector Calculus, Multivariable Calculus, Partial Differential Equations, Fourier Series |
| PC-101 | Physics | Core | 4 | Wave Optics, Quantum Mechanics, Solid State Physics, Lasers, Semiconductor Physics |
| EC-101 | Basic Electronics Engineering | Core | 4 | Semiconductor Diodes, Transistors (BJT, FET), Operational Amplifiers, Digital Logic Gates, Basic Electronic Circuits |
| LA-101 | English for Communication | Core | 3 | Grammar, Vocabulary, Writing Skills, Reading Comprehension, Oral Communication |
| PC-151 | Physics Lab | Lab | 1.5 | Experiments on Optics, Electricity, Magnetism, Semiconductor Devices, Modern Physics |
| CE-151 | Engineering Graphics | Lab | 1.5 | Orthographic Projections, Isometric Projections, Sectional Views, AutoCAD Basics, Machine Drawing |
| EA-101 | Professional Ethics & Human Values | Core | 2 | Ethics in Engineering, Moral Values, Professionalism, Corporate Social Responsibility, Environmental Ethics |
Semester 2
| Subject Code | Subject Name | Subject Type | Credits | Key Topics |
|---|---|---|---|---|
| MA-102 | Engineering Mathematics – II | Core | 4 | Linear Algebra, Differential Equations, Laplace Transforms, Series Solutions, Numerical Methods |
| CH-101 | Engineering Chemistry | Core | 4 | Electrochemistry, Corrosion, Water Treatment, Polymer Chemistry, Nanomaterials |
| CS-101 | Computer Programming | Core | 4 | C Programming Fundamentals, Data Types, Control Structures, Functions, Arrays, Pointers |
| ME-101 | Engineering Mechanics | Core | 4 | Statics, Dynamics, Kinematics, Kinetics, Work and Energy |
| BT-101 | Environmental Studies | Core | 3 | Ecosystems, Biodiversity, Environmental Pollution, Natural Resources, Sustainable Development |
| CH-151 | Engineering Chemistry Lab | Lab | 1.5 | Volumetric Analysis, Gravimetric Analysis, pH Metry, Spectrophotometry, Water Analysis |
| ME-151 | Engineering Drawing | Lab | 1.5 | Projections of Points, Lines, Planes, Solids, Sectioning, Development of Surfaces |
Semester 3
| Subject Code | Subject Name | Subject Type | Credits | Key Topics |
|---|---|---|---|---|
| MA-201 | Engineering Mathematics – III | Core | 4 | Complex Analysis, Probability Theory, Statistics, Random Variables, Regression Analysis |
| MT-201 | Physical Metallurgy | Core | 4 | Crystal Structure, Diffusion, Dislocation, Grain Boundaries, Phase Diagrams |
| MT-202 | Thermodynamics of Materials | Core | 4 | First Law of Thermodynamics, Second Law, Gibbs Free Energy, Phase Equilibria, Solution Thermodynamics |
| MT-203 | Materials Science & Engineering | Core | 4 | Structure of Materials, Mechanical Properties, Electrical Properties, Magnetic Properties, Optical Properties |
| EE-201 | Basic Electrical Engineering | Core | 4 | DC Circuits, AC Circuits, Transformers, DC Machines, AC Machines |
Semester 4
| Subject Code | Subject Name | Subject Type | Credits | Key Topics |
|---|---|---|---|---|
| MT-204 | Mechanical Behavior of Materials | Core | 4 | Stress-Strain, Elasticity, Plasticity, Creep, Fatigue, Fracture |
| MT-205 | Metallurgical Thermodynamics & Kinetics | Core | 4 | Chemical Kinetics, Reaction Rates, Diffusion in Solids, Homogeneous Reactions, Heterogeneous Reactions |
| MT-206 | Introduction to Materials Characterization | Core | 4 | Microscopy (Optical, Electron), Spectroscopy (XRD, SEM, TEM), Thermal Analysis, Mechanical Testing |
| MT-207 | Manufacturing Processes | Core | 4 | Casting, Forming, Welding, Machining, Powder Metallurgy |
| MT-251 | Metallography Lab | Lab | 1.5 | Sample Preparation, Microstructure Analysis, Grain Size Measurement, Inclusion Rating, Hardness Testing |
| MT-252 | Material Testing Lab | Lab | 1.5 | Tensile Testing, Impact Testing, Creep Testing, Fatigue Testing, Fracture Toughness |
Semester 5
| Subject Code | Subject Name | Subject Type | Credits | Key Topics |
|---|---|---|---|---|
| MT-301 | Iron Making | Core | 4 | Raw Materials for Iron Making, Blast Furnace Process, Direct Reduction, Energy Balance, Slag Chemistry |
| MT-302 | Steel Making | Core | 4 | Basic Oxygen Furnace (BOF), Electric Arc Furnace (EAF), Secondary Steelmaking, Continuous Casting, Deoxidation |
| MT-303 | Non-Ferrous Extractive Metallurgy | Core | 4 | Principles of Hydrometallurgy, Pyrometallurgy, Electrometallurgy, Extraction of Al, Cu, Zn |
| MT-304 | Heat Treatment | Core | 4 | Annealing, Normalizing, Hardening, Tempering, Surface Hardening, Time-Temperature-Transformation Diagrams |
| MT-351 | Iron and Steel Making Lab | Lab | 1.5 | Iron Ore Beneficiation, Reduction of Iron Ore, Slag Analysis, Steel Sample Preparation, Hardness Measurement |
| MT-352 | Non-Ferrous Extractive Metallurgy Lab | Lab | 1.5 | Leaching Experiments, Solvent Extraction, Electrolytic Refining, Precipitation, Flotation |
| OE-1 | Open Elective – I | Elective | 3 | Interdisciplinary topics as chosen by students |
Semester 6
| Subject Code | Subject Name | Subject Type | Credits | Key Topics |
|---|---|---|---|---|
| MT-305 | Powder Metallurgy | Core | 4 | Powder Production, Compaction, Sintering, Hot Isostatic Pressing, Applications |
| MT-306 | Foundry Technology | Core | 4 | Sand Casting, Investment Casting, Die Casting, Melting Practices, Defect Analysis |
| MT-307 | Corrosion and Degradation of Materials | Core | 4 | Electrochemical Corrosion, Pitting, Crevice, Stress Corrosion Cracking, Corrosion Protection |
| MT-353 | Heat Treatment Lab | Lab | 1.5 | Hardening and Tempering, Annealing, Normalizing, Carburizing, Microstructure Observation |
| MT-354 | Foundry Technology Lab | Lab | 1.5 | Sand Testing, Mold Preparation, Melting and Pouring, Casting Defect Identification, Fettling |
| MT-399 | Industrial Training | Practical | 2 | Industrial Exposure, Practical Skills Application, Project Work, Technical Report Writing, Presentation |
| OE-2 | Open Elective – II | Elective | 3 | Interdisciplinary topics as chosen by students |
| DE-1 | Departmental Elective – I | Elective | 3 | Advanced Welding Processes, Bio-materials, Composite Materials, Surface Engineering, Nano Materials |
Semester 7
| Subject Code | Subject Name | Subject Type | Credits | Key Topics |
|---|---|---|---|---|
| MT-401 | Characterization of Materials | Core | 4 | Advanced Microscopy, Diffraction Techniques, Spectroscopic Methods, Surface Analysis, Mechanical Testing |
| MT-402 | Advanced Manufacturing of Materials | Core | 4 | Additive Manufacturing, Rapid Prototyping, Surface Engineering, Advanced Joining, Non-Conventional Machining |
| MT-403 | Phase Transformations | Core | 4 | Nucleation and Growth, Solidification, Diffusionless Transformations, Martensitic Transformations, Precipitation Hardening |
| MT-499 | Project | Project | 3 | Problem Definition, Literature Review, Experimental Design, Data Analysis, Report Writing |
| DE-2 | Departmental Elective – II | Elective | 3 | Smart Materials, Composite Materials, Thin Films & Coatings, Refractory Materials, Biomaterials |
| DE-3 | Departmental Elective – III | Elective | 3 | High Temperature Materials, Advanced Characterization Techniques, Failure Analysis, Superalloys, Amorphous Materials |
Semester 8
| Subject Code | Subject Name | Subject Type | Credits | Key Topics |
|---|---|---|---|---|
| MT-404 | Modeling and Simulation in Materials Engineering | Core | 4 | Finite Element Analysis, Molecular Dynamics, Phase-Field Modeling, Computational Thermodynamics, Materials Design |
| MT-499 | Project | Project | 3 | Project Execution, Results Interpretation, Thesis Writing, Presentation, Viva Voce |
| DE-4 | Departmental Elective – IV | Elective | 3 | Additive Manufacturing of Metals, Materials for Energy Applications, Advanced Joining Technologies, Tribology of Materials, Magnetic Materials |
| DE-5 | Departmental Elective – V | Elective | 3 | Polymer Technology, Ceramic Technology, Electronic Materials, Environmental Degradation of Materials, Materials Recycling |
| EO-1 | Engineering Optional – I | Elective | 3 | Engineering Management, Industrial Economics, Operations Research, Numerical Optimization, Project Management |
Semester 9
| Subject Code | Subject Name | Subject Type | Credits | Key Topics |
|---|---|---|---|---|
| MT-501 | Research Methodology | Core | 3 | Research Design, Data Collection Methods, Statistical Analysis, Thesis Writing, Scientific Publication Ethics |
| DE-6 | Departmental Elective – VI | Elective | 3 | Advanced Physical Metallurgy, Metallurgical Process Modelling, Rare Earth Metallurgy, Nuclear Materials, Quantum Materials |
| DE-7 | Departmental Elective – VII | Elective | 3 | Non-Destructive Testing, Reliability and Failure Analysis, Surface Treatment of Materials, Thermo-Mechanical Processing, Micro-fabrication of Materials |
| MT-599 | Dissertation | Project | 5 | Advanced Research Problem Definition, Literature Survey, Experimental/Simulation Work, Data Interpretation, Interim Report Submission |
Semester 10
| Subject Code | Subject Name | Subject Type | Credits | Key Topics |
|---|---|---|---|---|
| MT-599 | Dissertation | Project | 9 | In-depth Research, Innovation Development, Problem-solving Methodology, Final Thesis Preparation, Viva Voce Examination |
| DE-8 | Departmental Elective – VIII | Elective | 3 | Computational Materials Science, Functional Materials, Advanced Materials Processing, Materials for Biomedical Applications, Sustainable Materials Engineering |




