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B-TECH in Manufacturing Engineering at Kalasalingam Academy of Research and Education
Virudhunagar, Tamil Nadu
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About the Specialization
What is Manufacturing Engineering at Kalasalingam Academy of Research and Education Virudhunagar?
This Manufacturing Engineering program at Kalasalingam Academy of Research and Education focuses on the design, analysis, and optimization of integrated systems for producing high-quality products efficiently. It combines principles of mechanical engineering with modern manufacturing technologies like automation, robotics, and advanced materials, responding directly to the growing demand for skilled professionals in India''''s rapidly evolving industrial landscape, particularly in automotive, aerospace, and consumer goods sectors. The program emphasizes smart manufacturing, Industry 4.0 concepts, and sustainable production.
Who Should Apply?
This program is ideal for fresh graduates with a strong foundation in science and mathematics, seeking entry into core engineering roles in manufacturing. It also caters to diploma holders aspiring to a bachelor''''s degree, and working professionals in traditional manufacturing seeking to upskill in areas like automation, digital manufacturing, and supply chain management. Candidates with a keen interest in production optimization, process innovation, and hands-on application of technology will thrive.
Why Choose This Course?
Graduates of this program can expect to pursue rewarding careers as production engineers, quality control managers, design engineers, or supply chain analysts in diverse Indian industries. Entry-level salaries typically range from INR 3.5 to 6 LPA, with experienced professionals earning significantly more. The program prepares students for roles in both large multinational corporations operating in India and growing domestic manufacturing firms, offering strong growth trajectories in roles focused on process improvement, lean manufacturing, and advanced production systems.
Student Success Practices
Foundation Stage
Strengthen Core Engineering Fundamentals- (Semester 1-2)
Focus rigorously on understanding concepts in Engineering Mathematics, Physics, Chemistry, and Basic Electrical & Mechanical Engineering. These subjects form the bedrock for all advanced manufacturing topics. Engage in problem-solving sessions and utilize online tutorials to clarify doubts.
Tools & Resources
NPTEL courses for foundational subjects, Khan Academy, Local study groups, University tutorial sessions
Career Connection
A strong grasp of fundamentals is crucial for success in higher-level engineering design, analysis, and problem-solving, which are key for R&D and core manufacturing roles.
Develop Foundational Programming and Graphics Skills- (Semester 1-2)
Master Python programming for logical problem-solving and C++ for object-oriented concepts, essential for automation and data handling in manufacturing. Simultaneously, excel in Engineering Graphics and CAD to build a visual and technical understanding of component design.
Tools & Resources
HackerRank, GeeksforGeeks for coding practice, AutoCAD/SolidWorks tutorials (free student versions), University CAD labs
Career Connection
These skills are vital for digital manufacturing, automation, robotics programming, and product design roles in modern industries.
Engage Actively in Workshop and Lab Sessions- (Semester 1-2)
Actively participate in all workshop and basic engineering lab sessions (e.g., Workshop Practice, Physics/Chemistry/C++ Labs). Understand the practical application of theoretical concepts, develop hands-on skills, and follow safety protocols diligently. Document all experiments meticulously.
Tools & Resources
Lab manuals, Demonstrative videos, Seeking guidance from lab technicians and faculty
Career Connection
Practical skills and understanding of manufacturing processes gained here are invaluable for production, maintenance, and process engineering roles.
Intermediate Stage
Deep Dive into Manufacturing Processes and Materials- (Semester 3-5)
Focus on thoroughly understanding core manufacturing processes (forming, casting, welding, machining) and engineering materials. Link theory with practical lab sessions. Explore modern manufacturing techniques beyond the syllabus through self-study and industry journals.
Tools & Resources
ASME, SAE publications, NPTEL courses on manufacturing technology, Industrial videos on YouTube, Kalasalingam''''s specialized labs
Career Connection
Expertise in manufacturing processes and materials is the core requirement for roles in production, process planning, and materials engineering.
Master CAD/CAM/CAE and Begin Industrial Software Exposure- (Semester 4-5)
Go beyond basic CAD/CAM; explore advanced features and integration with CAE (Computer-Aided Engineering) for simulation and analysis. Seek opportunities to learn industry-standard software like SolidWorks, CATIA, Ansys, or Mastercam, potentially through certifications or online courses.
Tools & Resources
Certified training courses (e.g., from Dassault Systèmes, Autodesk), Student versions of professional software, LinkedIn Learning
Career Connection
Proficiency in these software tools is highly sought after for design engineering, product development, and manufacturing automation roles.
Seek Early Industry Exposure through Internships/Mini-Projects- (Semester 3 (post-semester break) and Semester 5 (post-semester break))
Actively look for summer internships or engage in department-level mini-projects related to manufacturing challenges. This provides practical context, helps apply theoretical knowledge, and builds a professional network. Even short-term industrial training can be beneficial.
Tools & Resources
College placement cell, Alumni network, Online internship platforms (Internshala, LinkedIn), Faculty contacts for research projects
Career Connection
Early exposure makes students more employable, helps clarify career paths, and strengthens resume for final placements.
Advanced Stage
Specialize in Advanced Manufacturing Technologies and Quality Systems- (Semester 6-7)
Leverage professional electives to specialize in areas like Additive Manufacturing, Mechatronics, or Advanced Machining. Concurrently, build a strong understanding of Quality Control, Six Sigma, and Lean Manufacturing principles, which are critical for operational excellence in any industry.
Tools & Resources
ASQ certifications (e.g., Six Sigma Green Belt), Coursera/edX courses on Lean Manufacturing, Industry best practices reports
Career Connection
Specialization in advanced tech and quality systems leads to roles in R&D, advanced manufacturing, quality assurance, and continuous improvement.
Undertake a Comprehensive Capstone Project with Industry Relevance- (Semester 7-8)
Dedicate significant effort to Project Work Phase I and II. Choose a topic that addresses a real-world manufacturing problem, ideally in collaboration with an industry partner. Focus on problem-solving, design, implementation, testing, and detailed documentation.
Tools & Resources
Research papers, Industry case studies, Faculty mentors, Project labs, Funding opportunities for prototypes
Career Connection
A well-executed project demonstrates problem-solving abilities, technical skills, and initiative, making graduates highly attractive to employers.
Focus on Professional Development and Placement Preparation- (Semester 7-8)
Polish soft skills, communication, and interview techniques. Actively participate in mock interviews, group discussions, and resume building workshops organized by the placement cell. Network with alumni and industry professionals, and stay updated on job market trends in manufacturing.
Tools & Resources
College placement and training cell, LinkedIn for networking, Interview preparation guides, Professional body memberships (e.g., Institution of Engineers India)
Career Connection
Effective preparation is key to securing desirable placements in core manufacturing companies and related sectors, ensuring a smooth transition into the professional world.
Program Structure and Curriculum
Eligibility:
- A pass in H.Sc. (10+2) with Maths, Physics and Chemistry or Vocational Stream with Engineering / Technology as vocational subjects.
Duration: 8 semesters / 4 years
Credits: 174 Credits
Assessment: Internal: 50%, External: 50%
Semester-wise Curriculum Table
Semester 1
| Subject Code | Subject Name | Subject Type | Credits | Key Topics |
|---|---|---|---|---|
| UMA2101 | Engineering Mathematics – I | Core | 4 | Matrices, Differential Calculus, Functions of Several Variables, Multiple Integrals, Vector Calculus |
| UPH2101 | Engineering Physics | Core | 4 | Properties of Matter, Wave Optics, Quantum Physics, Semiconductor Physics, Laser and Fibre Optics |
| UCY2101 | Engineering Chemistry | Core | 4 | Water Treatment, Electrochemistry & Corrosion, Engineering Materials, Fuels & Combustion, Green Chemistry & Nanotechnology |
| UME2101 | Engineering Graphics | Core | 3 | Projections of Points, Lines, Planes, Projections of Solids, Section of Solids, Development of Surfaces, Isometric Projections |
| UGE2101 | Professional English | Core | 3 | Listening and Speaking Skills, Reading Comprehension, Writing Paragraphs and Essays, Grammar and Vocabulary, Workplace Communication |
| UPH21L1 | Engineering Physics Lab | Lab | 1 | Non-destructive testing, Optical properties measurement, Thermal conductivity, Material characterization, Basic electrical measurements |
| UCY21L1 | Engineering Chemistry Lab | Lab | 1 | Water quality analysis, Volumetric titrations, Electrochemical experiments, Corrosion studies, Fuel analysis techniques |
| UGE21L1 | Computer Aided Engineering Graphics Lab | Lab | 2 | 2D Drafting using CAD, 3D Part Modeling, Assembly Drawing, Solid Modeling Software, Orthographic and Isometric Views |
Semester 2
| Subject Code | Subject Name | Subject Type | Credits | Key Topics |
|---|---|---|---|---|
| UMA2102 | Engineering Mathematics – II | Core | 4 | Ordinary Differential Equations, Laplace Transforms, Vector Spaces, Fourier Series, Partial Differential Equations |
| UEE2101 | Basic Electrical and Electronics Engineering | Core | 4 | DC Circuits, AC Circuits, Electrical Machines, Semiconductor Devices, Digital Electronics |
| UCS2101 | Problem Solving and Python Programming | Core | 3 | Algorithmic Problem Solving, Python Fundamentals, Data Structures, Functions and Modules, Object-Oriented Concepts in Python |
| UCS21L1 | Problem Solving and Python Programming Lab | Lab | 2 | Basic Python Programming, Conditional and Looping Statements, Functions and Modules, Lists, Tuples, Dictionaries, File Handling |
| UME2102 | Basic Civil and Mechanical Engineering | Core | 4 | Building Materials and Construction, Surveying, Thermodynamics Basics, IC Engines, Manufacturing Processes Overview |
| UME21L1 | Workshop Practice Lab | Lab | 2 | Carpentry and Joinery, Fitting and Assembly, Welding Processes, Foundry Practices, Sheet Metal Operations |
| UCS2102 | Object Oriented Programming in C++ | Core | 3 | OOP Concepts, Classes and Objects, Inheritance, Polymorphism, Exception Handling |
| UCS21L2 | Object Oriented Programming in C++ Lab | Lab | 1 | C++ Program Development, Classes and Objects Implementation, Operator Overloading, Inheritance and Virtual Functions, File I/O in C++ |
Semester 3
| Subject Code | Subject Name | Subject Type | Credits | Key Topics |
|---|---|---|---|---|
| UMA2103 | Probability and Statistics | Core | 4 | Probability Distributions, Testing of Hypothesis, Small Samples, Design of Experiments, Statistical Quality Control |
| UME2103 | Engineering Mechanics | Core | 4 | Statics of Particles, Equilibrium of Rigid Bodies, Properties of Surfaces and Solids, Dynamics of Particles, Kinetics of Rigid Bodies |
| UMA2104 | Transforms and Complex Functions | Core | 4 | Fourier Transforms, Z-Transforms, Analytic Functions, Conformal Mapping, Complex Integration |
| UME2104 | Engineering Materials | Core | 3 | Structure of Materials, Phase Diagrams, Heat Treatment Processes, Mechanical Properties of Materials, Non-ferrous Metals and Alloys |
| UME2105 | Manufacturing Processes – I | Core | 3 | Foundry Technology, Forming Processes, Welding Processes, Powder Metallurgy, Plastics Manufacturing |
| UME21L2 | Manufacturing Processes Lab – I | Lab | 2 | Casting Practices, Forging Operations, Sheet Metal Operations, Arc Welding and Gas Welding, Brazing and Soldering |
| UGE2102 | Universal Human Values | Core | 3 | Self-exploration and Harmony, Understanding Human Relationships, Harmony in Society, Harmony in Nature, Ethical Human Conduct |
Semester 4
| Subject Code | Subject Name | Subject Type | Credits | Key Topics |
|---|---|---|---|---|
| UME2106 | Mechanics of Solids | Core | 4 | Stress and Strain, Bending Moments and Shear Forces, Torsion of Shafts, Columns and Struts, Springs |
| UME2107 | Thermodynamics | Core | 4 | Basic Concepts and Definitions, First Law of Thermodynamics, Second Law of Thermodynamics, Entropy, Gas Power Cycles |
| UME2108 | Fluid Mechanics and Machinery | Core | 4 | Fluid Properties and Statics, Fluid Kinematics and Dynamics, Flow Through Pipes, Hydraulic Turbines, Centrifugal and Reciprocating Pumps |
| UME2109 | Manufacturing Processes – II | Core | 3 | Metal Cutting Theory, Lathe Operations, Drilling and Boring, Milling Operations, Grinding and Finishing |
| UME21L3 | Manufacturing Processes Lab – II | Lab | 2 | Turning and Facing, Shaping and Planing, Milling and Slotting, Drilling and Reaming, Grinding and Surface Finishing |
| UME2110 | CAD / CAM / CAE | Core | 3 | CAD Hardware and Software, Geometric Modeling, CAD/CAM Data Exchange, CAM Processes and Programming, CAE Applications |
| UME21L4 | CAD / CAM Lab | Lab | 2 | 2D Drafting using CAD Software, 3D Part and Assembly Modeling, CNC Part Programming, CAM Simulation, Finite Element Analysis using CAE |
| UGE2103 | Environmental Science and Engineering | Core | 2 | Ecosystems and Biodiversity, Environmental Pollution, Water Resources Management, Energy Resources, Environmental Legislation and Ethics |
Semester 5
| Subject Code | Subject Name | Subject Type | Credits | Key Topics |
|---|---|---|---|---|
| UME2111 | Design of Machine Elements | Core | 4 | Design for Static Load, Design for Fluctuating Load, Shafts, Keys and Couplings, Bearings and Lubrication, Gears and Fasteners |
| UME2112 | Theory of Machines | Core | 4 | Kinematics of Mechanisms, Cams and Followers, Gears and Gear Trains, Flywheels and Governors, Vibrations |
| UME2113 | Metrology and Measurements | Core | 3 | Linear and Angular Measurements, Form and Surface Metrology, Comparators, Optical Measurement Techniques, Temperature and Pressure Measurement |
| UME21L5 | Metrology and Measurements Lab | Lab | 2 | Linear and Angular Measurement Experiments, Screw Thread and Gear Measurement, Surface Roughness Measurement, Use of Comparators, Calibration of Measuring Instruments |
| UME2114 | Computer Integrated Manufacturing | Core | 3 | CIM Concepts and Components, Group Technology, Flexible Manufacturing Systems (FMS), Industrial Robotics, Automated Material Handling Systems |
| UME21L6 | CIM Lab | Lab | 2 | Robot Programming, CNC Machine Operation, FMS Simulation, PLC Programming, Sensor Applications in Automation |
| UEE2102 | Microprocessor and Microcontroller | Core | 3 | 8085 Microprocessor Architecture, Instruction Set and Programming, 8051 Microcontroller Architecture, Peripheral Interfacing, Assembly Language Programming |
| UGE2104 | Professional Ethics | Core | 2 | Human Values and Ethics, Engineering Ethics, Safety, Risks and Responsibilities, Global Issues and Corporate Ethics, Ethical Theories |
Semester 6
| Subject Code | Subject Name | Subject Type | Credits | Key Topics |
|---|---|---|---|---|
| UME2115 | Non-Destructive Testing | Core | 3 | Visual Testing, Liquid Penetrant Testing, Magnetic Particle Testing, Ultrasonic Testing, Radiographic Testing |
| UME2116 | Heat and Mass Transfer | Core | 4 | Conduction Heat Transfer, Convection Heat Transfer, Radiation Heat Transfer, Heat Exchangers, Mass Transfer Principles |
| UME2117 | Operations Research | Core | 3 | Linear Programming, Transportation Problem, Assignment Problem, Queuing Theory, Network Models (CPM/PERT) |
| UME2118 | Production Planning and Control | Core | 3 | Forecasting Techniques, Aggregate Planning, Master Production Scheduling, Material Requirements Planning (MRP), Inventory Control |
| UME2119 | Additive Manufacturing | Core | 3 | Introduction to AM, Material Extrusion Processes, Powder Bed Fusion, Vat Photopolymerization, Post-processing of AM Parts |
| UME21L7 | NDT & Additive Manufacturing Lab | Lab | 2 | Dye Penetrant Testing, Magnetic Particle Testing, Ultrasonic Flaw Detection, 3D Printing Process, CAD for Additive Manufacturing |
| UME21E1 | Professional Elective – I (e.g., Industrial Robotics) | Elective | 3 | Robot Kinematics and Dynamics, Robot Actuators and Grippers, Robot Sensors and Vision Systems, Robot Programming, Robot Applications in Manufacturing |
| UME21OE1 | Open Elective – I (e.g., Internet of Things) | Elective | 2 | IoT Architecture and Protocols, IoT Devices and Sensors, Networking and Communication, Data Analytics for IoT, IoT Applications in Industry |
Semester 7
| Subject Code | Subject Name | Subject Type | Credits | Key Topics |
|---|---|---|---|---|
| UME2120 | Quality Control and Reliability Engineering | Core | 3 | Statistical Process Control (SPC), Control Charts, Acceptance Sampling, Reliability Concepts, Life Testing and Analysis |
| UME2121 | Mechatronics | Core | 4 | Sensors and Transducers, Actuators and Drives, Signal Conditioning, Microcontrollers and PLC, System Integration and Control |
| UME21L8 | Mechatronics Lab | Lab | 2 | Sensor Interfacing, Actuator Control, PLC Programming, PID Control Implementation, Robotic Arm Control |
| UME21E2 | Professional Elective – II (e.g., Advanced Manufacturing Processes) | Elective | 3 | Abrasive Jet Machining, Ultrasonic Machining, Electrical Discharge Machining, Electro Chemical Machining, Laser Beam Machining |
| UME21E3 | Professional Elective – III (e.g., Supply Chain Management) | Elective | 3 | Supply Chain Design and Strategy, Demand Management, Inventory Management, Transportation and Logistics, Global Supply Chains |
| UME21OE2 | Open Elective – II (e.g., Entrepreneurship Development) | Elective | 2 | Entrepreneurial Process, Business Idea Generation, Market Analysis and Business Plan, Funding Opportunities, Legal Aspects of Business |
| UME21P1 | Project Work – Phase I | Project | 3 | Problem Identification, Literature Survey, Methodology Development, Preliminary Design, Project Proposal and Planning |
Semester 8
| Subject Code | Subject Name | Subject Type | Credits | Key Topics |
|---|---|---|---|---|
| UME21E4 | Professional Elective – IV (e.g., Non-Conventional Energy Sources) | Elective | 3 | Solar Energy Systems, Wind Energy Systems, Bio-mass Energy, Geothermal Energy, Ocean Energy Systems |
| UME21P2 | Project Work – Phase II | Project | 8 | Detailed Design and Development, Fabrication and Implementation, Testing and Validation, Data Analysis and Interpretation, Final Report and Presentation |
| UME21I1 | Industrial Internship | Elective | 5 | Practical Industry Experience, Application of Engineering Principles, Professional Skill Development, Industry Standards and Practices, Industrial Project Implementation |
